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Waste Types
Overproduction (Hidden) Unneeded Patient Tests (CT Scan) Unused financial reports Unneccesary meetings or people in attendance that could be doing more important things Unneccesary Emails Treating patients in Emergency Dept that could be seen by the GP Assessing a dementia patient in an acute setting Repeated tests because we don’t track in real time
Overprocess (Hidden) Pre-op bed days Excess Length of Stay Levels of Bed Mangement (duplication and no added value) Colour printing when black and white is OK Suboptimal New to Review ratios Too invasive procedures for the medical condition
Error Defects (Hidden) 18 week Breaches Disputed Invoices (lack of collateral) Overpayments - Payments to people who have left Misdirected Patients Miscoded HRGs Computer Outage due to Electrical testing Scanning Errors Accidents & Claims
Inventory (Hidden in part) Piles of copier Paper Queueing in Clinics Excess or unconsolidated ward stocks Stack of account queries Private Sector transfers Capacity Lists Payments on hold
Waiting (Hidden) Theatre waiting for Surgeons in Theatre Waiting for Beds Waiting for a meeting to start DNAs (No patient) Waiting for a parking spot Waiting for the Patient to arrive in Theatre
Transport (Hidden) Transport between sites (various) Transport to meetings across site Patient Transfers Transport of Patient records Transfer from wards to theatres Transport of Tests and Info
Motion (Hidden) Movement across finance offices Walking to Printers Bed Managers Looking for Empty Beds Searching for Patient Records Repeated movements on the wards Extended pathways across the site
Underutilised Assets (Hidden) Empty Buildings unutilised Theatres not running Empty Clinics Empty Offices Lost advertising Revenue from possibilities available Stockpiled Equipment Empty Learning Rooms Underutilised costing and income information
Underutilised Skill (Hidden) Band 7 doing Band 5 work Useful Ideas not picked up on Lean Trained people not applying the learning Training not utilised fully Ineffective Training conducted Poor Teamwork (small teams)
Excess Price Premium Consultant Locums First Class Travel Overtime Capacity Lists or additional work paid at premium rates Surgeons favourite consumables & prostheses Away days that could be on site Excess Price Premium due to unconsolidated contracts
Disposal of Value / Underutlised Material & Resources (Hidden) Cancelled Hotel Booking Unused Train tIckets Wasted Drugs Scrap material that could be reclaimed Inefficient use of Utilities Resources employed and not used fully Undercharging for private clinics
Inaccurate Specification (Hidden) Drugs wrongly prescribed Unsuitable ward for the treatment eg Stroke patient on an ordinary ward Patients misdiagnosed Recruitment and person mis-specification Processes badly designed or implemented Assets over or under utilised due to specification error
Variation on Common Practise (Hidden) Each division or sector using its own processes where they could be standardised Consultants using their own controls for lists Continually using escalated procedures No process in place therefore ad hoc working - No Common process Chasing payment on invoices sent out due to incomplete documentation Routines inc meetings not followed or held
Suboptimisation (hidden) Divisions or departments not working in tandem for the best overall outcome. Unclear demand and unclear capability & capacity Consultants maintaining their own personal working practises PCT strategy not aligned with Acute Services or Community Quality initiatives, productivity, safety all implemented in isolation DOH, PCT, SHA, local all implementing similar initiatives in different ways Strategy, Tactics and Operations inconsistent at different levels Beds, Wards, Theatres and Clinics misaligned and unbalanced
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